September 18, 2012

Hydraulic Motor Speed Sensors Explained in Layman's Terms

Hydraulic motors are looking their way into more and more places in recent years and there is a good think why. They are far more compact and can produce more torque in a much smaller sized unit. Galvanic and fuel powered motors are also noisy and produce heat. Also, both of these types of motors often wish some type of transmission principles to regulate torque.

The Problems of High Pressure Hydraulic System

However hydraulic motors do have their own shortcomings that have to be dealt with. For instance, they wish a source of high pressure hydraulic fluid be ran to them for the motor to operate. High pressure hydraulic fluid presents its own problems in handling and absorbing it.

A Tightly Sealed System

For instance, due to the fact the a hydraulic motor contains and is powered by high pressure hydraulic fluid they need to be tightly sealed. This by nature prevents the use of a appropriate speed sensor that uses a cable that is related to a gear in the motor.

The Hall Effect

So what is the answer? The retort is to use speed sensors that use magnets to gage the speed of a hydraulic motor from the outside. So how can a magnet gage the speed of something? When an electrical current is ran perpendicular to a magnet, the current will be effected when the magnet is in the presence of a ferrous metal such as iron or steel. Its called the "Hall effect"

Counting Gear Teeth or Turbine Blades

So a magnetic sensor is used to count the rotations of a gear or a turbine blade that is in the hydraulic motor or the hydraulic fluid line. Every time a tooth of the gear or a blade on the small turbine passes the magnetic hydraulic motor speed sensor, an Galvanic pulse is created that is then sent by wire to a speed gage.

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